Under the background of energy-saving, environmental protection, green and low carbon, the sand and gravel aggregate industry has ushered in significant development. The traditional stone crusher industry is facing a major reshuffle, and mobile crushing stations are now widely used, and the market is booming.
Contents
The mobile crushing station is crusher equipment that can be freely moved and designed by adopting innovative technology and combining it with the development needs of the mining industry.
The equipment installs the feeders, crushers, screening machines, conveyors, and other machines required by the stone processing production line on one or two vehicles through modular design and centralized arrangement. They can easily complete tasks such as flexible movement and quick site change, mainly for mobile operations.
The station mainly has two forms, one is a tire-type mobile crushing station, and the other is a crawler-type mobile crushing station, both of which have good mobile performance. Its design concept eliminates the obstacles brought by the crushing site, environment, and complicated logistics of the crushing operation. It is mostly used in the crushing of construction waste, so it is welcomed by more and more users.
Of course, two mobile crushing stations have both similarities and their advantages and characteristics and are used in different industrial scenarios. Do you know?
The same mobile crushing station, tire type, and crawler type mobile crushing station have common characteristics.
The mobile crusher can directly reach the mining site and is not affected by site changes. It can start operation after completing the adjustment of the station in a short time. Due to the small size of the equipment, it is especially suitable for the place where the crushing site is narrow. At the same time, it eliminates the cumbersome steel frame structure and foundation construction when broken, saving a lot of time.
The mobile crushing station is a production line that integrates process equipment such as receiving, crushing, and conveying. The integrated unit equipment installation form eliminates the complicated site infrastructure installation work of the split components and reduces the consumption of materials and man-hours. The reasonable and compact space layout of the unit improves the flexibility of site stationing.
Traditional crushers are often fixed at a certain position on the construction site due to their immovability. Stones and materials require specific manual or mechanical transportation, which subtly increases the cost of labor and material transportation.
The mobile crushing station can process materials on-site without having to move the materials off-site for reprocessing, which greatly reduces the transportation cost of materials.
The mobile crushing station can not only be used alone but also can provide a variety of more flexible models to be combined according to the different needs of customers to meet the various needs of users for crushing, mobile screening, etc., so that the logistics operation is more direct and reliable. Invisibly increase the added value of the product, while also maximizing the cost reduction.
Equipped with corresponding equipment according to the actual production requirements of users, and carry out various combinations. It can be composed of a “first crushing and then sieving”, or “first screening and then crushing” process; it can be combined into a two-stage crushing and screening system of coarse crushing and fine crushing, or it can be combined into three-stage crushing and screening system of coarse crushing, medium crushing, and fine crushing system; can also run independently, with great flexibility.
In addition to the above common features, they also have their unique advantages.
The transition movement of the tire-type mobile crushing station depends on the traction of the semi-trailer head, so in terms of power, it is not as good as the self-hydraulically driven crawler-type mobile crushing station.
The tire-type mobile crushing station adopts vehicle traction, so it is more suitable for the crushing of various sand and gravel materials in some industries such as construction waste disposal, earthwork engineering, urban infrastructure, road construction, and construction.
The chassis of the crawler mobile crusher adopts the crawler-type ship structure, which has high strength and good passability. It has good adaptability to mountains and wetlands, and can even achieve climbing operations, so it is mostly used in some harsh operating environments such as mining and open-pit coal mining. However, because of its convenient and fast movement, it is also more used for the crushing and processing of urban construction waste.
When the tire-type mobile crushing station works, the hydraulic outriggers under the frame are fixed, so the stability of the whole station is increased. The tire-type mobile crushing station can be equipped with a larger jaw crusher, cone crusher, and sand-making machine to carry out the crushing operation of large materials, and the work efficiency is very high.
The stability of the crawler-type mobile crushing station is weak, which in turn leads to its crushing capacity being less efficient than that of the tire-type mobile crushing station.
The tire mobile crushing station has a short wheelbase and small turning radius, which does not damage the road surface, and can be driven flexibly on ordinary roads and in the operation area.
The crawler mobile crushing station uses the crawler to walk, which can turn in place. The standard configuration is that it is very easy to drive the crusher to the trailer and transport it to the operation site through wireless remote control.
Generally speaking, the price of the crawler-type mobile crushing station is higher than the tire-type mobile crushing station of the same series.
Mobile crusher is suitable for crushing of medium and low hardness, such as oil shale, fluorite, briquette, light calcium carbonate, chromite, kaolin, lead-zinc ore, activated carbon, talc, silicon carbide, chrome oxide green, potassium ore, fluorite, bornite, pyrolusite, tungsten ore, skarn, coke, calcium magnesium sulfate, medical stone, potassium feldspar, etc.
The processed products are widely used in environmental protection, urban construction, refractory materials, cargo-passenger transportation, chemistry, municipal engineering, electric power, silicate products, tailings, high-rise buildings, cement, airport runways, coal metallurgy, railways, etc. Common application areas of the machine.
The mobile crushing station is a whole production line, which greatly expands the application field of traditional stationary crushers and can be applied to various production environments.
The market has a large demand for sand and gravel, and machine-made sand can be used in the construction industry instead of natural sand. The mobile crushing station integrates the crushing and screening system and can be flexibly configured into a production line to meet the output requirements of different grades of sand and gravel products.
The remaining sludge and waste stone from abandoned mines can be processed and mixed by mobile crushers, and products with soil properties can be obtained. The product has good air permeability and water retention and can be used for planting trees, mine restoration, and re-greening.
After the beneficiation of the mine is completed, a large number of tailings will be produced. In the past, the treatment of tailings was generally used as a filling material for underground mining areas. However, with the development of the crusher industry, it is a more economical treatment method to crush the tailings for sand making or as building materials.
Before solid waste treatment and utilization, pretreatment such as crushing and screening is often required. The mobile crusher can enter the solid waste storage site, realize on-site operation, and reduce transportation and infrastructure investment.
With the rapid development of the global construction industry, a large amount of construction waste, mostly solid waste, is generated during the construction process. The effective recycling of urban construction waste is the best disposal method to solve construction waste, and it is also an inevitable trend in the future.
The technological process of processing construction waste mainly includes several key links such as pretreatment, crushing, screening, dust removal, and water washing. The mobile crushing station makes urban construction waste turn waste into treasure. The products produced can be widely used in road foundations, construction, and other industries, providing a new development idea for urban construction to embark on a virtuous circle.
Mobile plants for construction waste
A mobile crushing station is a highly integrated and intelligent crushing equipment integrating construction waste screening, crushing, treatment, and other technological processes. They are mainly aimed at the treatment of construction waste, construction waste, concrete, and other materials disposing of construction waste scientifically and economically, and realizing the on-site disposal of construction waste, a recycling, low-carbon, and economical model.
The application of construction waste in mobile crushing stations is also welcomed by people, and the development of construction waste, coal gangue, etc. as raw materials is encouraged to establish a demonstration project for the recycling of construction waste. Even some construction wastes can be re-processed into sand grains suitable for construction, and stones and stones suitable for road construction after being processed by stone lines. With the continuous development of international science and technology, large-scale crushing and screening equipment has been developed very well.
To sum up, the tire-type and crawler-type mobile crushing stations have their characteristics. No matter which types they are, users can combine them according to different production needs. They can be configured into jaw crushing stations, impact crushing stations, cone crushing stations, sand-making crushing stations, and other types, which is very convenient. With people’s pursuit of efficiency and convenience, mobile crushing plants will be more used in all walks of life.
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