High voltage output DC-DC converters have led to significant shifts in how many manufacturers implement and utilize high voltage in their products.
The standard high voltage DC-DC converter modules have significantly been reduced in scale, are PCB-mounted and encapsulated, generate low noises. They are fully controllable using standard low voltage circuitry.
Furthermore, standard regulated DC to high voltage DC modules feature simple, linear, and accurate low voltage external control via a 0–5V control input.
They also provide a stable high voltage output over the specified input voltage and load range through the linear low voltage control input.
Alright, enough with the general information about smart circuit breaker. It’s time to get more specific.
What are the benefits of these high-power DC-DC converters?
Contents
1. Reduction in Design Cycles
Utilizing high voltage modules removes the time needed to qualify custom high voltage power supply or for equipment designers to research, develop and verify the entire supply.
If any changes are required in output voltage or power levels, they are easily made at any timestamp of the development process.
Alternatively, these changes can be implemented for system options without causing additional lead time for the variations and speed up the time to penetrate the market.
2. Reduction in Development and Manufacturing Costs
Generally, high voltage DC-DC converters don’t require hardware for chassis mounting or hand wiring, accelerating assembly and decreasing the risk of error.
Since standard high voltage modules are produced in higher volumes and priced accordingly, users benefit from the economies of scale.
Moreover, standard products reduce the risk of reliability issues as the design is both highly qualified and verified.
3. Reduction in Size and Weight
High voltage DC-DC converters occupy way less space than traditional high voltage designs because of the advanced materials and packaging used in compacting the device.
This, in turn, results in additional space for enhanced system features, decreased size of centralized power solutions, and potential of further reduction of overall system volume.
Also, the materials and processes used to manufacture high voltage modules are well proven for long-term reliability, with products available over a vast range of voltages and power levels.
4. More Flexibility
Modifications and application-specific variations can be generated quickly with little or no risk based on a proven base design and construction.
Common packages among different products smooth out the passage of voltage or power changes during system development.
5. Absence of Heating Due to Dielectric Losses
The alternating electric field generated by AC significantly affects insulating materials inside transmission lines. These insulation materials absorb the energy due to alternating electric fields & convert the energy into heat. They also tend to reduce the lifetime of the insulation.
In contrast, in high voltage DC converters, the electric field is uniform. Hence, there are no such dielectric losses, and there is no insulation heating problem.
Buying a High-Power DC-DC Converter
All of the benefits of a high-power DC-DC converter mentioned above are equally applicable to power solutions derived using the standard high voltage modules as building blocks.
Remember that there are different types of DC-DC converters, so it’s best to seek a reputable company that can help you purchase a verified product specific to your business.